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2025
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Exploring Linuo Pharmaceutical’s Digital and Intelligent No. 1 Factory: A Glimpse into the Smart Manufacturing Site of an AI+Computing Power-Driven Injectable Drug Factory
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行业新闻
Corporate News
Recently, the completion of the AI + Computing Power Intelligent Factory for injectables at Keyuan Pharmaceutical (stock code: 301281.SZ) and Linuo Pharmaceutical has brought the “Digital & Intelligent No. 1 Factory”—the core production workshop—into the public spotlight. This workshop, which integrates intelligence, sterility, and high efficiency, is currently in the stage of debugging and validation, already outlining the future of high-end injectable manufacturing. Today, let’s take a “virtual tour” together and unveil the mysteries of this smart factory!
As soon as you step into Factory No. 1 of Digital Intelligence, the first thing you’ll notice is a strong sense of “order”—the two core production lines are neatly arranged along the planned routes, and the connecting tracks between equipment are clean and well-organized. Workshop staff explained: “Currently, all the core equipment has been installed and the system has been set up. We’re now in the stage of integrated commissioning, but we haven’t yet moved on to formal validation. What we’re doing now is ensuring that the machines, systems, and processes work together seamlessly, so we can be fully prepared for production.”
First Stop: Lyophilized Powder Injection Production Line—Precision Adjustment at the Millimeter Level, Laying the Foundation for Sterile Production
As we approached the lyophilized powder injection production line, the first thing that caught our attention was a piece of equipment with “flexible arms”—this is the production line’s “first checkpoint”: automatic unpacking and bottling. Currently, the system is in the material-handling simulation phase. We saw the automatic unpacking machine repeatedly “practicing its eye coordination” with the aid of a 3D vision system, while the robotic arm was simultaneously calibrating its gripping accuracy.
The bottle-washing and drying stages have successfully implemented the “three waters and four gases” process, and the high-temperature sterilization parameters are gradually being standardized. At the filling and capping station, simultaneous commissioning of filling and online weighing is underway, and the filling accuracy is continuously being optimized toward the target of ±1%. In the capping process, precise positioning combined with servo-driven technology is employed, and the sealing qualification rate is steadily approaching 100%. In the light inspection and leak-testing stage, a 5-megapixel camera is constantly “practicing its eye for detail,” striving to keep the missed-detection rate below three per ten thousand. Meanwhile, in the packaging section, seamless integration has been achieved across the entire process—from labeling and blister-packaging to bundling and boxing—providing a stable and reliable storage environment for the products.
Station Two: BFS Production Line—The “Blow-Fill-Seal” Three-in-One System Takes Its Place, Achieving Both Efficiency and Sterility Standards.
After completing the meticulous commissioning of the freeze-dried powder injection production line, we turned our attention to the BFS production line. This production line, specially designed for plastic ampoule preparations, boasts the key advantage of integrating “bottle blowing, filling, and sealing” into a single, seamless step. Currently, the equipment has undergone basic installation and has now entered the full-process commissioning phase.
The liquid preparation system features flexible switching capabilities, providing “exclusive assurance” for special pharmaceutical products. The sterilization logistics system, powered by intelligent technology, achieves fully automated loading, unloading, and sterilization processes, significantly reducing the need for manual labor. Furthermore, the light inspection and packaging stages are undergoing full-process simulation exercises, laying a solid foundation for efficient subsequent production.
As I walked around the facility, my most profound realization was this: The “tech-savvy” vibe of Factory No. 1 isn’t merely reflected in its cutting-edge equipment—it’s evident in every single adjustment and calibration effort, all centered on “quality.” From continuous operational testing of the Class A laminar flow system, to repeated calibration of filling accuracy, and even to simulated drills of the aseptic process—all these steps are meticulously designed to ensure that, once full-scale production begins, every vial of injectable medicine will meet the highest standards.
The No. 1 Digital and Intelligent Pharmaceutical Plant of Linuo Pharma is not merely a production workshop—it is a modern pharmaceutical model that integrates intelligent manufacturing, green operations, and international standards. Although it has not yet officially begun production, its advanced equipment, intelligent system integration, and rigorous process design have already demonstrated strong production potential and robust quality assurance capabilities.
Lino Pharmaceutical’s Digital Intelligence Factory No. 1 empowers manufacturing with intelligence and seeks resonance through openness. We look forward to exchanging ideas and learning from our upstream and downstream partners, fostering deep collaboration across R&D, production, marketing, and other areas, and jointly pursuing development for mutual benefit and win-win outcomes!
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